321 stainless steel mesh is a woven or welded mesh made from Grade 321 stainless steel, a titanium-stabilized austenitic alloy designed for high-temperature and corrosion-resistant applications. It is particularly valued for its resistance to intergranular corrosion and oxidation at elevated temperatures.
Key Features of 321 Stainless Steel Mesh:
– Chromium (17-19%) → Provides oxidation & corrosion resistance.
– Nickel (9-12%) → Enhances toughness and high-temperature strength.
– Titanium (≥5× Carbon content) → Stabilizes against carbide precipitation (prevents sensitization during welding).
– Carbon (≤0.08%) → Low carbon reduces weld decay.
– Iron (Balance) → Maintains structural integrity.
– Continuous Service: Up to 900°C (1650°F).
– Intermittent Service: Up to 925°C (1700°F).
– Resists scaling & oxidation better than 304 in high-heat environments.
– Excellent resistance to intergranular corrosion (due to titanium stabilization).
– Good resistance to organic acids, alkalis, and mild oxidizing agents.
– Less resistant to chlorides than 316L (not ideal for marine use).
– Weave Types: Plain weave, twill weave, Dutch weave, or welded mesh.
– Mesh Sizes: From ultra-fine (e.g., 400 mesh for filtration) to coarse (e.g., 2 mesh for structural screens).
– Wire Diameter: Adjustable based on application (thicker wires for durability).
Applications of 321 Stainless Steel Mesh:
– Exhaust systems, heat shields, and afterburner components.
– Filters for acidic or high-temperature gas streams.
– Conveyor belts, radiant tubes, and burner screens.
– Catalytic converter screens, muffler insulation.
– High-temperature sterilization filters (where titanium stabilization is critical).
Advantages Over Other Stainless Steel Meshes:
✅ Better than 304 in welded high-temperature applications (no carbide precipitation).
✅ Superior to 316L in thermal cycling (due to titanium stabilization).
✅ More cost-effective than specialty alloys (e.g., 347, 330) for moderate heat use.
Limitations
❌ Not as corrosion-resistant as 316L in chloride-rich environments (e.g., seawater).
❌ Lower high-temperature strength than RA330 or Inconel.
❌ Titanium can make welding slightly more complex (requires proper filler metals).
Equivalent Grades & Standards
– UNS S32100 (ASTM/ASME)
– EN 1.4541 (European Standard)
– AISI 321 (Common U.S. designation)
Comparison with Similar Alloys
Property | 321 Mesh | 304 Mesh | 316L Mesh | 347 Mesh |
Max Temp | 900°C | 870°C | 870°C | 900°C |
Corrosion | Good (acid/heat) | Moderate | Excellent (chlorides) | Similar to 321 |
Stabilizer | Titanium | None | None | Niobium |
Cost | Moderate | Low | Higher | High |
When to Choose 321 Mesh?
✔ For welded high-temperature parts (furnaces, exhausts).
✔ When intergranular corrosion resistance is critical.
✔ If cost is a concern vs. superalloys (Inconel, RA330).
For marine or highly corrosive environments, 316L or 904L would be better.